Our Casting Services
Warsaw Foundry has poured quality iron castings since 1923. Our 5000 lb. induction furnace feeds three automatic Hunter molding machines along with a conventional molding line. Flask sizes on our automatic machines are 14×19 and 20×24. Our conventional molding line can support various flask sizes and deeper draw items that are not supported by automatic machines. Our conventional line is for low-volume jobs and allows customers to utilize their older tooling that would normally have to be remounted.
We pour Gray Iron (Classes 25, 30, 35, 40) and Ductile Iron (60-40-18, 65-45-12, 80-55-06). We monitor pouring temperatures as well as Carbon and Silicon levels at the furnace which allows us to control the class of iron. Hardness testing is performed in-house and chemical/physical tests are performed by an outside vendor.
Additionally, Warsaw Foundry produces Shell Core and Oil Core in-house, and Isocure Core is outsourced from a local supplier. Warsaw Foundry is ISO 9001:2015 certified.
