Custom Cast Iron Manifold for the Water Jacketed Industry

Warsaw Foundry Company was recently approached by a client in the marine industry, who was in need of a cast iron water jacketed manifold. This product was designed for use on a boat's exhaust system and featured a very complex core assembly. The 46.9 lb. casting is composed automotive gray cast iron per SAE G3000; and produced on a Hunter 20-C automated molding machine with 20' x 24" flask and our U-180 and U-300 core machines. This project required the use of green sand molds, the cast parts were then shot blasted and ground to tolerances of +.045"/-.015". All parts were subject to final and visual inspections, as well as Brinell hardness testing, we currently cast 1,000 of these manifolds for this customer annually, with lead times of 4 weeks. As a leader in delivering high-quality gray iron castings, we consistently exceed our customer's expectations. Please contact us for more information about our casting services and this cast iron manifold project.

Highlights of this Custom Cast Iron Manifold Project